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making a concrete bust

special feature:
how to make a concrete bust.

 
   
how to make your own concrete bust/torso.

The following explains how to make a cast of a torso from mod-roc and then how to fill this with concrete to create one or more sculptural "ancient Greek-style" busts.

 


Materials check list (for one adult torso):

1. Mod Roc - 2 rolls
2.  Petroleum jelly - 1 large tub (200g or so)
3. Duct or Masking tape - 2 rolls 
4. Cement - 1/2 a bag
5. Ballast - 1 1/2 bags
6. Water - 2 or 3 watering cans full
7. Drainpipe - 20cm or so length (to enable stability)

 

a. making a mod-roc (negative) mould.
 

1. Liberally smear a persons torso in petroleum jelly (sometimes called Vaseline).  This is stop the mod-roc from sticking to them, so do not skimp this stage, especially if they have body hair!  You will need the petroleum jelly later, so do not use it all up, expect to use no more than an inch of the tub.
2. Apply mod-roc to torso (should cost no more than £3 a roll, search online).

Cut 50cm length off of the roll, dip into a bucket of clean warm water until the strip has soaked the water (this takes literally a few seconds), then apply immediately to the torso.  Cover the torso in one layer, rubbing and smoothing the mod-roc ensuring no bubbles or gaps are visible.  Repeat until your torso is covered in 4 to 5 layers, paying particular attention to the lower half which will take the majority of the weight.

The process could take up to an hour and a half, so warn the person you are using that their back will ache!
 

3. Remove the mod-roc from the person.

The mod-roc will become hard within 5 to 10 minutes, ready to remove within 40 minutes.  As it dries, the mod-roc naturally pulls away from the body (if your person is adequately lubricated!).  To remove it you can use a combination of a craft knife and heavy duty scissors.  Cut along the sides and shoulders to create two halves, a front and a back.

As you cut the mod-roc off, slide your hand between the cast and the body so that you can feel if the blade as it cuts through.  If you are careful and take your time, it is unlikely that you or the model will be cut.
 

4. Smear the inside of each half of the mod-roc cast in petroleum jelly.

5. Stand each piece up to re-create the original whole and tape the outside back together.  Lie the mould down carefully and use mod-roc to cover the seams along the inside of the mould.  Also use the mod-roc to cover the holes in the shoulders.
 

6. Lay wet mod-rock on a wooden board to make a rectangle big enough to cover the base of your upright mould.  Stand the drainpipe segment in the centre of this rectangle and use small strips of mod-roc to affix it to the mod-roc rectangle.  Also use mod-roc strips to cover the top of the drainpipe to create a cap for it. 

7. Place the mould over this, directly on top of the mod-roc rectangle base, with the drainpipe in the centre inside the mould, forming a sort of spine.  Rewet the edges of the rectangular mod-roc base and fold it onto the base of the mould.  Use more mod-roc strips to secure it if needed. 

You have now created a completely sealed mould in which to pour the concrete.
 

b. making the concrete torso/bust.
 
1. Make a wet concrete mix.  Use the ratio of 1 part cement to 3 parts ballast and add water from a watering can until the consistency is something like wet porridge.  With concrete, it is better to use less water than more, if you make it too wet, add cement rather than ballast as this will ensure the concrete is strengthened rather than just made dryer!
 
2. Pour the concrete into the mould.  Take your time and ensure that the drainpipe does not move around too much, be sure to keep space around it from the mould.
 
3. Leave to dry for 6 to 7 hours.  Then use a craft knife to cut it from the bust.    Wash the petroleum jelly off with a wet sponge. The concrete will still be wet enough to be able to smooth over any cuts from the craft knife, do this with the wet sponge.

 

4. After a day or 2 the bust will be dry enough to paint, if required.  Paint with 2 or 3 coats of emulsion for a fine-art effect.  Emulsion seals the concrete adequately to stop it from powdering on the surface.  It can also be an undercoat for gloss paint, plasticote spray, acrylic or enamels.
 



(c) aaron peter jell, 2009
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